Module 1 - What is Lean? |
|
From Good to Great |
|
00:12:00 |
|
QUIZ – From Good to Great |
|
00:15:00 |
|
History of The Toyota Way |
|
00:13:00 |
|
QUIZ – History of The Toyota Way |
|
00:15:00 |
|
What is Real TPS |
|
00:12:00 |
|
QUIZ – What is Real TPS |
|
00:15:00 |
|
Toyota Way 4P Model |
|
00:15:00 |
|
QUIZ – Toyota Way 4P Model |
|
00:15:00 |
|
Lean Processes as a System |
|
00:16:00 |
|
QUIZ – Lean Processes as a System |
|
00:15:00 |
|
Developing Exceptional People through Problem Solving Page |
|
00:12:00 |
|
QUIZ – Developing Exceptional People through Problem Solving Page |
|
00:15:00 |
|
So what is Lean |
|
00:04:00 |
|
QUIZ – So what is Lean |
|
00:15:00 |
Module 2 - A3 and Problem Solving |
|
Problem Solving your Way toward an Ideal State |
|
00:17:00 |
|
QUIZ – Problem Solving your Way toward an Ideal State |
|
00:15:00 |
|
Toyota Business Practices One Company, one Problem Solving Process |
|
00:09:00 |
|
QUIZ – Toyota Business Practices One Company, one Problem Solving Process |
|
00:15:00 |
|
Toyota Business Practices Explained |
|
00:15:00 |
|
QUIZ – Toyota Business Practices Explained |
|
00:15:00 |
|
Toyota Business Practices Warranty Example |
|
00:22:00 |
|
QUIZ – Toyota Business Practices Warranty Example |
|
00:15:00 |
|
Driving your way to the root cause through 5 Whys |
|
00:12:00 |
|
QUIZ – Driving your way to the root cause through 5 Whys |
|
00:15:00 |
|
Countermeasures and Problem Solving to Develop People |
|
00:14:00 |
|
QUIZ – Countermeasures and Problem Solving to Develop People |
|
00:15:00 |
|
Why is PDCA so rarely followed |
|
00:08:00 |
|
QUIZ – Why is PDCA so rarely followed |
|
00:19:00 |
|
A3 Thinking to Slow Down Problem Solving |
|
00:10:00 |
|
QUIZ – A3 Thinking to Slow Down Problem Solving |
|
00:15:00 |
|
Types of A3 Stories |
|
00:18:00 |
|
QUIZ – Types of A3 Stories |
|
00:15:00 |
|
The other A3 Stories |
|
00:14:00 |
|
QUIZ – The other A3 Stories |
|
00:15:00 |
|
One more A3 Example and Conclusion |
|
00:12:00 |
|
QUIZ – One more A3 Example and Conclusion |
|
00:15:00 |
Module 3 - Standardized Work and Visual Management |
|
How Standards can support Continuous Improvement |
|
00:11:00 |
|
QUIZ – How Standards can support Continuous Improvement |
|
00:15:00 |
|
Good and Bad Bureaucracy |
|
00:12:00 |
|
QUIZ – Good and Bad Bureaucracy |
|
00:15:00 |
|
Standards as a basis for Continuous Improvement |
|
00:12:00 |
|
QUIZ – Standards as a basis for Continuous Improvement |
|
00:15:00 |
|
Visualizing standards and deviations is a Major Tool for Lean Leaders |
|
00:11:00 |
|
QUIZ – Visualizing standards and deviations is a Major Tool for Lean Leaders |
|
00:15:00 |
|
What is Visual Management |
|
00:13:00 |
|
QUIZ – What is Visual Management |
|
00:15:00 |
|
A Non-traditional Lean-Case |
|
00:16:00 |
|
QUIZ – A Non-traditional Lean-Case |
|
00:15:00 |
|
Visual Authorization Boards |
|
00:12:00 |
|
QUIZ – Visual Authorization Boards |
|
00:15:00 |
|
Visual Management and Teamwork at Menlo |
|
00:08:00 |
|
QUIZ – Visual Management and Teamwork at Menlo |
|
00:15:00 |
|
What is Leader Standard Work |
|
00:13:00 |
|
QUIZ – What is Leader Standard Work |
|
00:15:00 |
Module 4 - Commit to Self Development |
|
What are you trying to become through Self Development |
|
00:13:00 |
|
QUIZ – What are you trying to become through Self Development |
|
00:15:00 |
|
How do you work to become a Lean Leader |
|
00:09:00 |
|
QUIZ – How do you work to become a Lean Leader |
|
00:15:00 |
|
Develop the Right Skills through Leadership Learning Cycles |
|
00:13:00 |
|
QUIZ – Develop the Right Skills through Leadership Learning Cycles |
|
00:15:00 |
|
How do Lean Leaders get promoted |
|
00:11:00 |
|
QUIZ – How do Lean Leaders get promoted |
|
00:15:00 |
|
Developing Mastery through Shu Ha Ri Cycles |
|
00:10:00 |
|
QUIZ – Developing Mastery through Shu Ha Ri Cycles |
|
00:15:00 |
|
It is Critical that Senior executives Self Develop |
|
00:14:00 |
|
QUIZ – It is Critical that Senior executives Self Develop |
|
00:15:00 |
|
Key factors for success in becoming a Lean Leader |
|
00:08:00 |
|
QUIZ – Key factors for success in becoming a Lean Leader |
|
00:15:00 |
|
Additional Information: What is True North |
|
00:08:00 |
Module 5 - Coach and Develop Others |
|
While self developing begin to learn how to develop others |
|
00:00:15 |
|
QUIZ – While self developing begin to learn how to develop others |
|
00:15:00 |
|
Beginning the Steps of Coaching and Developing Others |
|
00:12:00 |
|
QUIZ – Beginning the Steps of Coaching and Developing Others |
|
00:15:00 |
|
Continuing Steps 3 to 6 of Coaching and Developing Others |
|
00:17:00 |
|
QUIZ – Continuing Steps 3 to 6 of Coaching and Developing Others |
|
00:15:00 |
|
Shu-Ha-Ri and Deliberate Practice |
|
00:12:00 |
|
QUIZ – Shu-Ha-Ri and Deliberate Practice |
|
00:15:00 |
|
Review of How to Coach and Develop Others at the Gemba |
|
00:11:00 |
|
QUIZ – Review of How to Coach and Develop Others at the Gemba |
|
00:15:00 |
|
How do you get started on Lean Leadership |
|
00:12:00 |
|
QUIZ – How do you get started on Lean Leadership |
|
00:15:00 |
|
Selecting and Developing Coaches who can teach the right behavior patterns |
|
00:12:00 |
|
QUIZ – Selecting and Developing Coaches who can teach the right behavior patterns |
|
00:15:00 |
|
Three-Part Recipe for What Lean Leaders Must Learn |
|
00:12:00 |
|
QUIZ – Three-Part Recipe for What Lean Leaders Must Learn |
|
00:15:00 |
|
Toyota Teaching Methods Starting with the Toyota Way 2001 |
|
00:09:00 |
|
QUIZ – Toyota Teaching Methods Starting with the Toyota Way 2001 |
|
00:15:00 |
|
Teaching Toyota Business Practices |
|
00:09:00 |
|
QUIZ – Teaching Toyota Business Practices |
|
00:15:00 |
|
Four Step On-the-Job Development (OJD) Teaching at the Gemba |
|
00:14:00 |
|
QUIZ – Four Step On-the-Job Development (OJD) Teaching at the Gemba |
|
00:15:00 |
|
Learning OJD at the Gemba by Focusing on Developing One Leader |
|
00:08:00 |
|
QUIZ – Learning OJD at the Gemba by Focusing on Developing One Leader |
|
00:15:00 |
|
Current State of Leadership in your company |
|
00:15:00 |
|
QUIZ – Current State of Leadership in your company |
|
00:15:00 |
|
Q&A Leadership setting up Value Adders for Success |
|
00:13:00 |
|
QUIZ – Q&A Leadership setting up Value Adders for Success |
|
00:15:00 |
Module 6 - Support Daily Kaizen |
|
Review Self Development and Developing others |
|
00:11:00 |
|
QUIZ – Review Self Development and Developing others |
|
00:15:00 |
|
Toyota Work groups are at the heart of continuous improvement |
|
00:12:00 |
|
QUIZ – Toyota Work groups are at the heart of continuous improvement |
|
00:15:00 |
|
Roles and Responsibilities of Group Leaders and Team Leaders |
|
00:12:00 |
|
QUIZ – Roles and Responsibilities of Group Leaders and Team Leaders |
|
00:15:00 |
|
Visual Controls and the Andon System Supports Work Groups |
|
00:11:00 |
|
QUIZ – Visual Controls and the Andon System Supports Work Groups |
|
00:15:00 |
|
Creating a teacher who creates a Critical Mass |
|
00:10:00 |
|
QUIZ – Creating a teacher who creates a Critical Mass |
|
00:15:00 |
|
Rule of B-labor at Toyota |
|
00:12:00 |
|
QUIZ – Rule of B-labor at Toyota |
|
00:15:00 |
|
Creating a Material Flow Revolution with B-Labor doing Kaizen |
|
00:14:00 |
|
QUIZ – Creating a Material Flow Revolution with B-Labor doing Kaizen |
|
00:15:00 |
|
Results from the Minomi Project |
|
00:13:00 |
|
QUIZ – Results from the Minomi Project |
|
00:15:00 |
|
Role of KPIs and Standards in Continuous Improvement |
|
00:10:00 |
|
Standardized Work and Who does What |
|
00:13:00 |
|
What is the Current State in your organization |
|
00:08:00 |
Module 7 - Create Vision and Align Goals |
|
Create the Vision and the Capability |
|
00:09:00 |
|
QUIZ – Create the Vision and the Capability |
|
00:15:00 |
|
Continuous Improvement must happen within your workgroup |
|
00:14:00 |
|
QUIZ – Continuous Improvement must happen within your workgroup |
|
00:15:00 |
|
Vertical and Horizontal Alignment |
|
00:20:00 |
|
QUIZ – Vertical and Horizontal Alignment |
|
00:15:00 |
|
Align people Horizontally and Vertically |
|
00:15:00 |
|
QUIZ – Align people Horizontally and Vertically |
|
00:15:00 |
|
Relationship between Hoshin Kanri and Daily Management |
|
00:15:00 |
|
QUIZ – Relationship between Hoshin Kanri and Daily Management |
|
00:15:00 |
|
Philosophy in Hoshin Kanri |
|
00:12:00 |
|
QUIZ – Philosophy in Hoshin Kanri |
|
00:15:00 |
|
Comparison between MBO and Hoshin Kanri |
|
00:12:00 |
|
QUIZ – Comparison between MBO and Hoshin Kanri |
|
00:15:00 |
|
A Company through Radical Lean Transformation |
|
00:16:00 |
|
QUIZ – A Company through Radical Lean Transformation |
|
00:15:00 |
|
Focus on Developing Leadership |
|
00:15:00 |
|
QUIZ – Focus on Developing Leadership |
|
00:15:00 |
|
Visualization and Meeting Management Standards |
|
00:17:00 |
|
QUIZ – Visualization and Meeting Management Standards |
|
00:15:00 |
|
Lean Evolves Depending on Philosophy |
|
00:21:00 |
|
QUIZ – Lean Evolves Depending on Philosophy |
|
00:15:00 |
|
Final Feedback – Deliberate Practice is not Fun |
|
00:17:00 |
|
QUIZ – Final Feedback – Deliberate Practice is not Fun |
|
00:15:00 |
Module 8 - The Scion Story |
|
Every Solution Starts with a Problem |
|
00:08:00 |
|
QUIZ – Every Solution Starts with a Problem |
|
00:15:00 |
|
Scion Sales-Marketing Approach |
|
00:10:00 |
|
QUIZ – Scion Sales-Marketing Approach |
|
00:15:00 |
|
Scion Results |
|
00:11:00 |
|
QUIZ – Scion Results |
|
00:15:00 |